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The RTO thermal oxidation equipment from MEGAUNITY has arrived at the project site, empowering VOCs treatment for the release liner film manufacturing enterprise.

Recently, Suzhou Megaunity Air System Co., Ltd. The regenerative thermal oxidizer (RTO) equipment customized for a release liner film manufacturer has arrived safely at the project site! This means that the company’s VOCs treatment issue is about to be effectively addressed, and it also marks another step forward for MEGAUNITY in providing environmental protection services in the field of electronic materials.

Core of the project: Precisely match demand and address pain points in the industrial exhaust gas sector.

During the release film production process, processes such as stirring, coating, and drying generate organic exhaust gases containing components like toluene, ethyl acetate, xylene, and isopropyl alcohol. These gases not only exhibit significant fluctuations in air volume but also have a complex composition, making direct emission difficult to meet environmental protection requirements. Based on its deep understanding of the characteristics of exhaust gases in the electronic materials industry, MEGAUNITY has specifically developed “ RTO + Waste Heat Recovery An integrated governance solution that addresses enterprises’ environmental concerns at the source.

Regarding the large fluctuations in exhaust gas concentration in this project, which can easily cause system overheating and shutdown, The solution innovatively incorporates multiple control mechanisms, including a concentration adjustment valve, an LEL concentration detector, and a waste gas introduction valve control system, ensuring stable system operation. 。

Using RTO regenerative thermal oxidation technology, exhaust gases are heated to a high temperature of over 800℃ for oxidative decomposition, achieving a VOC removal efficiency of over 99%. After treatment, the emissions of organic waste gases strictly comply with multiple standards, including the "Emission Control Standard for Volatile Organic Compounds from Industrial Enterprises" (DB12/524-2020) and the emission limits for atmospheric pollutants in the electronics industry.

Technical Highlights: Three Core Advantages Showcase MEGAUNITY’s Robust Strength

1. High efficiency and energy saving: Waste heat recovery enables energy circulation.

The project adopts a five-chamber RTO structural design, equipped with a highly efficient waste heat recovery system that maximizes the recovery of thermal energy released during incineration operations. Heat recovery efficiency exceeds 95%. Equipped with a hot-water recovery system, the system directs excess heat specifically to heating circulating water, thereby achieving energy reuse. When the concentration of exhaust gases meets the standard, the system can operate in a self-sustaining manner without requiring additional energy input, significantly reducing enterprise operating costs.

2. Security Protection: Building “Zero Blind Spots” with All-Dimensional Measures

Adhering to the design principles of “flame arrestment and explosion venting, multi-level protection,” the system employs multiple safeguards—from “four-level temperature control” and LEL concentration detection, to fire dampers that prevent backfire and rupture discs for pressure relief—ensuring system safety through layered protection.

3. Intelligent Control: Worry-Free Operations and Maintenance

The project establishes a control system featuring a “PLC + Smart Cloud Platform”: The on-site control cabinet supports centralized dynamic monitoring and manual operation; equipment status and alarm information can automatically generate reports. Customers can log in to the MEGAUNITY private smart cloud platform via a mobile app or PC to remotely view system operating data, LEL monitoring results, and energy consumption statistics. In case of abnormalities, the system will automatically send alert notifications. Supports remote fault diagnosis and control, significantly reducing operational and maintenance difficulties as well as labor costs. 。

From equipment manufacturing to final implementation, MEGAUNITY provides end-to-end lifecycle services covering “design, manufacturing, shipping, installation, commissioning, training, and after-sales support.” The timely completion and shipment of the RTO equipment this time fully exemplify MEGAUNITY’s commitment to its promises and its strong delivery ethos. Tailored to the specific characteristics of exhaust gases in various industries—including electronics, coatings, and painting—MEGAUNITY offers customized treatment solutions and has already helped numerous enterprises overcome environmental challenges.

As a professional service provider in the field of industrial VOCs treatment, MEGAUNITY has always been committed to the mission of “driving environmental protection upgrades through technological innovation.” We not only emphasize the technological advancement of our solutions but also ensure successful project implementation through highly efficient execution.

Industrial Air Handling System Solutions Provider

Tel：400-860-5288

E-mail： marketing@megaunity.com

Address:

No.300, Dongxin Road, Wuzhong District, Suzhou, Jiangsu, China
No.8, Shuzi 3rd Road, DD Port, Dalian Jinpu New Area, Liaoning, China

苏公网安备32050602012408号

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