Company News

Home page

How to change the working environment of die casting workshop by self cleaning electrostatic oil mist purifier

During the production process in the die-casting workshop, the temperature of the molten metal is extremely high, usually between 600°C and 1000°C. The lubricating oil used in the die casting process will evaporate at high temperature, forming a large amount of smoke. These fumes usually contain particulate matter less than 10 μm, such as soot, water mist and aerosols, of which more than 90% are soot particles below 1 μm. Untreated flue gas not only endangers the health of employees, but also settles on the surface of the equipment, causing equipment failure and reducing product quality.

The die-casting machine soot treatment device developed by Megaunity is a new, efficient and dedicated die-casting flue gas purification device, which can meet the needs of large die-casting machines ranging from 160 tons to 9000 tons. Compared with the traditional technology, the core insulation technology adopted by the self-cleaning electrostatic purifier Megaunity developed can effectively prevent surface creepage and droplet arcing, the new current monitoring and fault identification technology can accurately judge the operation of the core, and the self-cleaning technology can effectively reduce system maintenance labor and filter consumables. Through integrated design technology, the trap cover and purifier are directly connected, so as to realize the original collection of die casting machine without power pipeline and the flue gas purification technology of in-situ purification, and greatly reduce the energy consumption of the system.

Rapid core regeneration-self-cleaning technology

Megaunity self-cleaning electrostatic oil mist purifier adopts advanced high-pressure dynamic cleaning technology, which can be cleaned in situ during the operation of the equipment, completely remove the dirt on the core, reduce the cleaning dead angle, and extend the service life of the core. This technology has the following advantages:

1. High-pressure dynamic cleaning: the use of high-pressure water flow for dynamic cleaning of the core, can go deep into the various parts of the core, effectively remove the oil mist and impurities attached to the surface, to ensure the best cleaning effect.

2. In-situ cleaning: It can be cleaned without disassembling the equipment, which greatly reduces maintenance time and labor costs, and improves equipment availability and production efficiency.

3. Reduce cleaning dead angle: high-pressure dynamic cleaning technology can cover every corner of the core body, ensure that there is no dead angle for cleaning, and maintain the cleanliness and work efficiency of the core body.

4. Extend the service life of the core body: Through regular and efficient cleaning, the core body is not easy to be blocked, reducing the performance degradation caused by pollution, thereby extending the service life of the core body.

5. Three-stage physical filtration: The water used in the cleaning process undergoes three-stage physical filtration to ensure clean water quality and avoid secondary pollution. The filtered water can be recycled, which not only saves water resources, but also reduces operating costs.

Water-saving design: The water consumption of a single cleaning is less than 300 liters, which greatly reduces the consumption of water resources and further reduces operating costs compared to traditional cleaning methods.

Honored

The Megaunity self-cleaning electrostatic oil mist purifier has passed the technical appraisal organized by the Foundry Branch of the Chinese Mechanical Engineering Society. The appraisal result is the domestic leader and the electrostatic technology is internationally advanced. The equipment has been included in the Catalogue of CUHK Environmental Protection Technologies Encouraged by the State (2020 Edition), thus the Megaunity has become the supporting unit of the catalogue.

Industrial Air Handling System Solutions Provider

Tel：400-860-5288

E-mail： marketing@megaunity.com

Address:

No.300, Dongxin Road, Wuzhong District, Suzhou, Jiangsu, China
No.8, Shuzi 3rd Road, DD Port, Dalian Jinpu New Area, Liaoning, China

苏公网安备32050602012408号

Powerby:300.cn dalian City

Customer message

Term Agreement

Read and accept View Terms

Submit

%{tishi_zhanwei}%