VOCs Control
Precision Transmission Intelligent Manufacturing Workshop Oil Mist Purification Project
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In the field of high-end equipment manufacturing, High precision, high cleanliness, high safety It is a core requirement of workshop production. A globally renowned transmission equipment company has established a new smart manufacturing base in the Guangdong–Hong Kong–Macao Greater Bay Area, focusing on the R&D and production of high-end equipment such as industrial gear reducers and geared motors, its… CNC Machining centers, gear machining, precision grinding, and other processes operate at high intensity, making cutting‑fluid aerosols a critical pain point that impacts the production environment, employee health, and equipment lifespan.

Suzhou Megaunity Air System Co., Ltd.（ Hereinafter referred to as Megaunity, leveraging years of experience in industrial oil mist control and proprietary core technologies, provides supporting solutions for machine tools. Oil Mist Purification System With an integrated design that features source‑level capture, high‑efficiency purification, and energy savings, we help customers build green, smart factories.

Four major pain points urgently need to be addressed.

  • Multiple precision machine tools in the workshop operate simultaneously, generating fine oil mist particles that readily disperse throughout the entire facility.
  • High-end equipment demands extremely stringent environmental cleanliness; oil mist deposition can compromise machining accuracy and product quality.
  • It must comply with the latest environmental emission standards while also delivering energy efficiency, low consumption, and reduced maintenance costs.
  • The workshop layout is compact, and equipment installation must not disrupt the normal production flow.

Megaunity Solution: Precise Adaptation and Efficient Purification

This project utilizes Megaunity’s proprietary… M ‑ Pro The series of mechanical oil mist collectors offers a stable, efficient, and energy-saving solution for oil mist collection and purification.

  1. Extremely high filtration efficiency : Under the rated air handling volume, for 0.3 μm Oil mist particle removal efficiency ≥ 99.97% , the purified air can be recirculated directly within the workshop.
  2. Energy saving and noise reduction : Adopt EC Fans with a wide speed-regulation range; superior energy-efficiency compared to… IE4 , more energy-efficient than conventional fans 15% Above; low noise 2-5 Decibel.
  3. Extremely low maintenance costs It employs a self‑cleaning filter element, delivering excellent oil‑drainage performance and typically operating continuously for over one year without replacement, thereby significantly reducing the user’s operating costs.
  4. Flexibility and Applicability : Vertical design, compact footprint, and flexible layout; modular assembly allows selection of the number of filtration stages based on inlet concentration and emission standards, meeting diverse operating requirements.

Project Implementation Outcomes

  • Workshop oil mist concentration Far below the national limit, approaching zero emissions. ；
  • The production environment has improved significantly, with no oil mist accumulation and no pungent odors. Employees’ occupational health is safeguarded;
  • Reduce the corrosive damage caused by oil mist to precision machine tools and inspection equipment. Reduce equipment failure rates;
  • Stainless steel wire filters and P The filter element is washable and reusable. Reduce consumable costs , achieving a win-win outcome in both economic and environmental benefits.

 

Megaunity is a national specialized, refined, distinctive, and innovative enterprise. “ Little Giant ”  Enterprise, since 2010 Since entering the oil‑mist control sector, its self‑cleaning mechanical oil‑mist purification equipment has been included in Jiangsu Province’s Catalogue of Promoted New Technologies and New Products and has earned customer recognition across numerous projects.

Making manufacturing cleaner, making workshops safer.

Megaunity

Industrial Air Handling System Solutions Provider

Tel：400-860-5288

E-mail： marketing@megaunity.com

Address: 

No.300, Dongxin Road, Wuzhong District, Suzhou, Jiangsu, China
No.8, Shuzi 3rd Road, DD Port, Dalian Jinpu New Area, Liaoning, China

Copyright © 2022 Megaunity Air System Co., Ltd. All RIght Servered

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