Oil Mist and Oil Fume Control
Harm
In many industrial processing workshops, the generation of industrial oil mist and oil smoke exhaust not only causes severe environmental pollution but also poses health risks to humans and has adverse effects on precision processing equipment. Typically, oil mist generated during mechanical processing exists mainly in the form of liquid droplets, with a wide range of droplet diameters, usually ranging from 2 to 10 micrometers. During the condensation process of evaporated oil vapor, extremely fine condensed suspended particles are also formed, with particle diameters typically below 2 micrometers, and even smaller than 0.1 micrometers.
• Poses health hazards to employees.
• Increases the risk of workplace injuries, reducing production efficiency.
• Creates a potential fire hazard.
• Causes environmental damage and wastage of resources.
• Reduces the lifespan of production equipment.
Solutions
• Megaunity has partnered with Germany's BRISTOL company to combine Germany's advanced product technology with Megaunity's excellent system design and project management capabilities, providing customers with comprehensive system solutions.
• The electrostatic oil mist purifier, featuring Megaunity's patented electrostatic core, can operate stably under water-based cutting fluid conditions.
• The mechanical oil mist purifier utilizes a self-developed composite glass fiber filter core, which not only possesses the advantages of traditional filter cores but also includes a self-cleaning function. This significantly extends its lifespan and meets the usage requirements for various conditions, offering excellent cost-effectiveness and versatile applicability.
Workshop Oil Mist Purification System
• Utilizes various filtration technologies, including electrostatic and mechanical, to meet purification needs for different working conditions.
• Offers purification equipment ranging from small to large, catering to all airflow requirements.
• Incorporates multiple capture technologies for "source" treatment, reducing energy consumption.
• Provides personalized design to flexibly meet customers' special requirements.
• Includes energy-saving and energy recovery designs for continuous operational cost reduction.
• Offers turnkey projects and one-stop services.
Oil Mist Purification Solution Installation Layout
Electrostatic Oil Mist Purifier
Electrostatic oil mist purifier has the characteristics of small resistance, low power consumption, free replacement of filter material, high filtration accuracy, and very low operation and maintenance costs.The equivalent resistance diameter of effective filter particles can be as small as 0.01 micron, with good purification effect. After air purification, it can be directly discharged to the production workshop.Megabit and environment can provide a variety of specifications of products according to customer requirements.
Electrostatic Oil Mist Purifier E1000-SHL
Mechanical Oil Mist Purifier
Mechanical Oil Mist Purifier is specifically designed to treat the fine oil mist particles generated by metal cutting fluid jet impact and high temperature evaporation during metal processing such as turning, milling, drilling, and grinding. It adopts imported composite glass fiber filter core, which has high purification efficiency, low running resistance and long service life.
Mechanical Oil Mist Purifier M800-C-V
Advantages
CE Certification
Patented Electrostatic Cell
HEPA High Efficiency Filtering
Self-cleaning
Low Operating Cost
Applicable Scene
Oil mist purifier is usually used to deal with liquid and solid particles produced by machining and heat treatment. The application field is wide, including cutting, stamping, bearing, gear processing, precision parts processing, tool processing, carving milling, electrosparking, casting and other manufacturing processes generated by high concentration of oil mist and fume.
Cases
Die Casting Flue Gas Control
Harm
Flue gas of die-casting machine is mainly generated in the opening and closing mold and punch area. The flue gas flow rate in spraying process is faster, while the flue gas flow rate in punch area is slower during the injection process, but it usually contains high-viscosity particles such as carbon black.
• It can easily lead to environmental problems, and strict supervision by environmental authorities may result in mandatory shutdowns and production halts.
• It poses risks to employee health, making recruitment difficult and costly.
• It reduces the precision and lifespan of sensitive equipment like sensors.
• It requires cleaning and maintenance of peripheral equipment and buildings.
• It poses a fire hazard.
• The workshop can become slippery, posing operational safety risks.
Solutions
Based on the soot emission characteristics of die casting machine, MEGAUNITY provides customers with deeply customized single-machine supporting purification system. The system mainly includes five parts: mobile capture system, high efficiency purification device, cleaning system, fire control system and electrical control system.
Die Cast Self Cleaning Dust Purifier
Die-casting self-cleaning dust purifier series is MEGAUNITY specially designed for high concentration of grease, wax, extreme conditions of a new generation of water vapor smoke purification device, suitable for application in die casting industry, heavy machine manufacturing industry such as high concentration, high viscosity lampblack governance, purification with high efficiency, small fluid resistance. Now, it has become the most mature system solutions in die casting industry.
• First full-size multi-point capture mobile cover in the industry to solve the convenience of overhauling the punch area of large presses.
• The track beam of the moving cover is segmented in mold area, so there is no trouble of lifting interference.
E7000-DHLC Main Purifier
• The collaborative capture technology optimizes the flow field and reduces the energy consumption.
• The platform modular design realizes the platform's quick disassembly function.
• The use of high-pressure dynamic cleaning technology solves the problems of poor cleaning effect and excessive waste water, and realizes the in-situ regeneration of electrostatic core without removing it for offline cleaning.
• Movable washing water tanker enables multiple systems to share one washing system, saving 10% of investment costs for customers.
Megaunity's medium and large die casting fume treatment equipment has been included in the "National Encouragement Catalog of Medium and Large Environmental Protection Technologies (2020 Edition)" and has become a supporting unit. It has also passed the technical evaluation organized by the Casting Branch of the China Mechanical Engineering Society, with the evaluation results being at the forefront domestically and the electrostatic technology being internationally advanced.
Advantages
Maintenance Convenience
Energy Saving
High Pressure Dynamic Cleaning
Low Maintenance Cost
Technology-leading
Maintenance Convenience
Energy Saving
High Pressure Dynamic Cleaning
Low Maintenance Cost
Technology-leading
Applicable Scene
Cases
Data Download
技术讲座
Industrial Air Handling System Solutions Provider
Tel：400-860-5288
E-mail： marketing@megaunity.com
Address:
No.300, Dongxin Road, Wuzhong District, Suzhou, Jiangsu, China
No.8, Shuzi 3rd Road, DD Port, Dalian Jinpu New Area, Liaoning, China
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